Pallet live storage racking, also known as carton flow or gravity flow racking, is a dynamic system using inclined roller tracks to automatically move pallets toward the picking aisle. Unlike traditional static racking, it ensures efficient stock rotation using a first-in, first-out (FIFO) method. This makes it ideal for warehouses managing high-volume inventory where product freshness and turnover speed are critical. The system reduces manual handling, improves picking efficiency, and maximizes storage density, making it a preferred solution for fast-moving distribution and fulfillment operations.
If your warehouse needs higher storage density than standard selective racking, our mobile pallet racking and double deep pallet racking systems are worth comparing against your actual throughput needs.
Gravity rollers automatically move pallets forward, maintaining a continuous flow toward the picking face without motors, power supply, or manual handling.
Ensures first-in, first-out inventory movement so older pallets are dispatched first, reducing product spoilage and improving stock control accuracy.
Loading occurs on one side while picking takes place on the opposite side, preventing operational conflicts and improving workflow safety.
Deep lane configuration removes the need for multiple aisles, allowing significantly higher pallet capacity within the same warehouse footprint.
Brake rollers regulate pallet speed along the incline, ensuring smooth movement and preventing load damage from excessive momentum.
Lane width, depth, and slope can be configured to support different pallet sizes, weights, and product storage requirements.
Pallet live storage racking systems are designed to improve warehouse efficiency through gravity-driven pallet movement. These systems ensure smooth FIFO inventory rotation, maximize storage density, and streamline loading and picking operations. Different configurations are available depending on load weight, warehouse layout, product turnover, and environmental conditions such as cold storage facilities.
Pallet live storage racking systems are widely used in industries that require continuous product movement and strict inventory rotation. By using gravity-driven pallet flow, these systems improve warehouse efficiency, maximize storage density, and streamline loading and picking operations across high-volume logistics and distribution environments.
Used to maintain FIFO inventory rotation for perishable goods, reducing spoilage and improving stock management.
Helps store large volumes in refrigerated environments while minimizing forklift movement and improving operational efficiency.
Supports fast-moving inventory flow, enabling quick pallet replenishment and efficient order picking operations.
Ensures strict FIFO stock rotation, improving product traceability, expiration control, and inventory accuracy.
Handles high turnover consumer goods efficiently while maximizing warehouse space and improving picking speed.
Organizes raw materials and finished goods, supporting smooth production flow and efficient internal logistics.
Improves order processing speed by enabling continuous pallet flow and organized inventory management.
Helps manage multiple clients’ inventories efficiently while maximizing storage density and operational productivity.
Our detailed quotes include everything design, materials, delivery, installation, and commissioning. No surprise extras on invoice day, with clear cost-per-pallet-location benchmarks provided upfront.
Our live storage systems are engineered for sub-zero environments down to -30°C using food-grade coatings, specialized low-temperature steel, and rollers designed specifically for cold chain warehouses.
Our engineers survey your site, analyse SKU profiles and throughput data, then design a CAD-based storage system tailored precisely to your pallet dimensions, warehouse layout, and load requirements.
Gravity-fed pallet lanes ensure true first-in, first-out stock movement automatically, helping eliminate date-code risks, reduce product waste, and maintain compliance in sensitive industries.
Deep-lane live storage removes redundant pick aisles and consolidates load and unload faces, delivering up to 40–60% more storage capacity per square meter compared to traditional racking systems.
Every inquiry begins with a completely free consultation from a senior expert who understands your warehouse operations and helps design the most efficient storage solution.
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The answers that make storage easy
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